| Availability: | |
|---|---|
| Quantity: | |
The In-Line Deflagration Flame Arrestor is a critical industrial safety device engineered to prevent the dangerous spread of flammable gases and combustible liquid vapors. Typically installed within pipelines conveying combustible gases or on ventilated storage tanks, this device acts as a reliable barrier against the propagation of flames, including both deflagration and detonation events. The core construction of the flame arrestor is meticulously designed, comprising a highly efficient fire-retardant core, a durable fire-retardant shell, and essential supporting accessories. By rapidly absorbing heat and extinguishing flames before they can travel further down the piping system, this equipment plays an indispensable role in safeguarding industrial facilities, protecting valuable assets, and ensuring the safety of on-site personnel during the handling of volatile substances.
Complementing the flame arrestor system, the fire breathing valve produced by our company features a highly optimized and simplified structure designed for superior operational efficiency. It ensures a substantial ventilation volume while maintaining minimal leakage, which is crucial for balancing tank pressure and reducing material loss. The valve exhibits excellent corrosion resistance and insulation properties, making it highly adaptable to harsh industrial environments. A key advantage is the utilization of premium polytetrafluoroethylene (PTFE) material in its construction. This specific material choice provides exceptional low-temperature resistant and highly effective anti-frost capabilities, ensuring reliable continuous operation even in freezing climates. Furthermore, the breathing valve is equipped with a dedicated electrostatic protection device. This crucial safety feature ensures that the valve and the storage tank maintain the exact same electrical potential at all times, thereby eliminating the risk of static electricity accumulation and potential spark generation in highly explosive atmospheres.
The performance of the In Line Flame Arrestor relies heavily on its internal fire element, which is housed securely within the protective shell. We primarily utilize two highly effective types of filter elements to meet diverse industrial requirements: the metal mesh filter element and the corrugated filter element.
The metal mesh filter element is constructed from high-quality stainless steel or copper mesh, carefully arranged in overlapping layers to create a tortuous path that effectively quenches approaching flames. To guarantee optimal flame-arresting performance, this filter is manufactured to precise specifications. It utilizes wire with a specific diameter ranging from 0.23-0.315 mm. For typical applications, these arrestors usually employ a 16-22 mesh configuration constructed with 4-12 layers. This multi-layered metal mesh design provides an excellent balance between flame quenching capability and acceptable fluid flow rates, making it a dependable choice for standard deflagration protection.
Alternatively, the corrugated filter element offers robust protection for more demanding operational scenarios. This element is structurally supported by high-strength materials, specifically stainless steel, copper-nickel alloy, aluminium, or aluminium alloy. The corrugated flame retardant design is specifically engineered to prevent the fierce and rapid flames associated with deflagration. It is built to withstand significant mechanical shocks and thermal effects generated during a combustion event. Beyond its exceptional structural integrity, the corrugated filter element features a remarkably low flow resistance, ensuring that normal pipeline operations and gas transfer processes are not significantly hindered. Additionally, its structural design makes it exceptionally easy to clean and replace during routine maintenance, significantly reducing operational downtime and long-term maintenance costs for industrial facilities.
Proper installation of the In-Line Deflagration Flame Arrestor with Metal Mesh Filter is crucial for ensuring optimal safety and reliable performance in your piping system. Please follow these step-by-step instructions carefully before commissioning the equipment.
Step 1: Preparation and Unpacking
Remove all flange covers and discard all packaging materials carefully to prevent any foreign debris from entering the pipeline system.
Step 2: Surface Inspection
Inspect the seating surfaces and the matching flange gaskets. Ensure that the sealing surfaces are completely clean, flat, and free from scratches, corrosion, or tool marks that could compromise the overall seal integrity.
Step 3: Gasket Verification
Verify the gasket specifications to ensure the selected material is fully suitable for your specific application, operating environment, and the media being handled.
Step 4: Fastener Lubrication
Lubricate all studs and nuts thoroughly with an appropriate thread lubricant. If the fasteners are made of high-temperature stainless steel material, it is required to apply an anti-seize compound, such as molybdenum disulfide, to prevent galling during assembly and future maintenance.
Step 5: Gasket Positioning
Position the gasket accurately inside the bolt ring to guarantee proper alignment and a secure, leak-proof connection prior to tightening.
Step 6: Flange Alignment and Installation
Align and install the flange of the in-line flame arrestor shell to butt securely with the pipeline flange. During this process, pay close attention to the position of the lifting handle and the top nut of the flame arrestor element. Proper orientation is critical to facilitate easy access and the removal of the internal elements for future inspection and maintenance.
Safety Note: Always ensure that the pipeline is fully depressurized and cleared of hazardous materials prior to starting the installation procedure.
To ensure safe and stable operation in various industrial environments, please review the following technical specifications and operating conditions for the In Line Deflagration Flame Arrestor With Metal Mesh Filter. These parameters are essential for proper equipment selection and system compatibility.
Operating Pressure: Under normal circumstances, (fire) breathing valve operating pressure to B shall prevail. Please verify your specific system pressure requirements before selection.
Applicable Materials: Designed to safely handle a wide range of substances, including gasoline, kerosene, diesel, aromatics, sulfur, air and other petrochemical materials. Suitable for diverse chemical and petrochemical processing applications.
Environment Temperature: Rated for operating environments ranging from -40 °C -+60 °C, ensuring reliable performance and structural integrity across different climate conditions.
Shell Material Options: Available in multiple robust materials to meet specific corrosion resistance and mechanical requirements, including HT, AL, A3, 18-8, 304, 304L, 316, 316L.
Flange Standards: Standard manufacturing complies with HG20592-97 PN1.0 (also can be produced according to user specified criteria). This flexibility ensures proper alignment and integration into your existing piping infrastructure.
Selecting the correct shell material and verifying the operating temperature and pressure are critical steps in reducing procurement risks and ensuring long-term operational safety. If your project handles specialized media or requires specific connection standards, our customizable options can support your precise engineering demands.